Multi-scale material modeling for additive manufacturing

While additive manufacturing of reinforced polymers is appealing and increasingly considered for production of actual parts, major obstacles must be overcome by engineers. Dimensional accuracy of the part must obey to strict tolerances that may not be met due to thermally induced part distortion or poor surface roughness. On the material side, an anisotropic material behavior is brought in by the specific 3D printed layered architecture and oriented reinforcements. This process-induced material behavior make the part mechanical response challenging to predict.

Therefore, Digimat, the material modeling platform, can offer you a solution to overcome your challenges. 


Impact on a Stiffener for Lower B-Pillar

L&L Products is a provider of individual and innovative engineering solutions to the automotive industry and is known for superior engineering through the use of state-of-the-art simulation methods in the product development chain. However, they faced the challenges in moving towards greener technology by replacing classical metal design with composite structures. The purpose of transitioning was to utilize the outstanding performance of composite materials. However, this presented difficulties, mainly with predicting the injection molding process and achieving a high-quality prediction of the impact on a short fiber reinforced stiffener beam.  


Get Your Hands Dirty! – How to Run An Adams-EDEM Co-Simulation

In my previous blog post I introduced the Adams-EDEM coupling that allows engineers to realistically simulate how bulk materials interact with their systems dynamics. In this post I want to give some insight on the workflow needed to use the coupling.


Accurately Predicting the Behavior of Pneumatic Tires

When developing the sub-systems of a vehicle, compromises have to be made among several contrasting objectives. On one hand, one wants to set all sub-systems – such as suspensions – so that they allow efficient and safe handling of the vehicle. On the other hand, comfort cannot be sacrificed too much. Being the support of the vehicle and providing forces necessary to control it, pneumatic tires are one of the most important components. However, it is very challenging to model them due to both their complicated composition and the materials used in their manufacturing process. On top of that, the modeling is done by suppliers and an in depth understanding of the interaction with the vehicle must be attained.


Structural Analysis and Model Validation for the James Webb Space Telescope ISIM Structure

The James Webb Space Telescope is a highly sensitive instrument that is positioned using a precise optical metering support structure. This supporting structure is made from composites to reduce thermal expansion effects while reducing weight. The instrument and structure are subjected to temperatures ranging from ambient during launch to cryogenic temperatures while in orbit. Dynamic and static loads are encountered during launch and in operation respectively.


Nonlinear Analysis in MSC Nastran to Reduce Design Bottlenecks

Sporadic use of advanced finite element analysis (FEA) software, such as nonlinear analysis by design engineers, can result in either excessive refresher training time or a bottleneck while in the queue for an analyst. The cause is a result of different types of solvers requiring different models. Commercially available translators can help, but still require significant amounts of cleanup. However, by integrating solvers in MSC Nastran’s SOL 600, the same model in the familiar MSC Nastran format can be used for both liner and MSC Marc nonlinear analysis.

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