Category - Manufacturing Process Simulation


Manufacturing Simulation Reduces Development Costs and Time in Cold Forming Tool Design

Omni-Lite Industries is an advanced material company. They recently designed a new part that was exhibiting a unique material flow. The part was cold formed out of 1100 aluminum material.

The initial tool design was completed and reviewed using the Simufact.forming simulation. Upon initial review, everything seemed to be acceptable, with the exception of the volume of material in the flange of the part. The second station trap extrusion die radius was then reduced in order to accommodate the material volume requirements.


Optimum Design of a Steel Connection of a Glass Façade for a High Rise Building

The use of glass in the exterior facades provides more light and good ambience to the inhabitants of a building. In our case, this leads to a high increase of the use of glass in the facades. The curtain wall is formed by an aluminum framework with steel connections. These steel connections are welded to the building while steel beams and bolted to the aluminum frame.


Force Response of a Sun Roof Bearing

Ticona GmbH is a producer of high-performance plastics. It closely supports customers in a large number of key markets customers during their engineering design process. Before implementing material simulation, they faced challenges with correctly modeling fiber reinforced plastic parts, obtaining quantitative and predictive results from FEA, and using a unique material description valid for all ...

Case Study: Predicting Virtual Allowables

During the process of designing lightweight CFRP structures, one usually needs access to allowable values. However, allowables generation is particularly costly and time-consuming. Each characterized material system must cover various layups, coupon tests, and environment conditions. Each test configuration must be repeated many times to obtain a statistical evaluation of the mechanical property. With advanced ...

Global Adaptive Meshing In Marc

Adaptive meshing is a simulation technique used to automatically remesh parts of a finite element model during the solution phase, based on certain criteria set at the start of the analysis. Adaptive meshing can be broadly classified into two types – global remeshing and local adaptivity. Global adaptive meshing is extremely useful for cases where ...